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Aluminium Silicate Fiber Module for Mechanism Industry
Ceramic fiber module can be fixed on the anchor bolt of industrial furnace steel sheet, with a good fireproof and thermal insulation.
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Product Description:
Product Brief Introduction:
Ceramic fiber, also known as aluminium silicate fiber, are a new type of lightweight refractory material. The material has the advantages of light bulk density, high temperature resistance, good thermal stability, low heat conductivity, small heat capacity, small thermal expansion and good thermal insulation. After special processing, it can be made into Ceramic fiber module, ceramic fiber board, ceramic fiber felt, ceramic fiber rope ,ceramic fiber blanket, ceramic fibre paper and other products.
Ceramic fiber module is a new refractory lining product in order to simplify and speed up the lining.
Ceramic fiber module can be fixed on the anchor bolt of industrial furnace steel sheet, with a good fireproof and thermal insulation.
Characteristic:
1. Low thermal conductivity , Low thermal capacity.
2. Excellent insulation property.
3. High temperature stability , Resistance to thermal shock.
4. Resistance to heat shock.
5. Excellent mechanical strength.
6. Fast and easy installation.
Teachnical Data:
Item/Type | ZYC-COM | ZYC-STD | ZYC-HP | ZYC-HA | ZYC-HZ | |
Classification temperature () | 1260 | 1260 | 1300 | 1400 | 1430 | |
Operating temperature() | 1000 | 1000 | 1150 | 1200 | 1350 | |
Densitykg/m3) | 190-240 | 190-240 | 190-240 | 190-240 | 190-240 | |
The chemistry constitute (%) | AL2O3 | 44-45 | 46 | 47-49 | 52-55 | 39-40 |
AL2O3+SiO2 | 96 | 97 | 99 | 99 | - | |
AL2O3+SiO2+ZrO2 | - | - | - | - | 99 | |
ZrO2 | - | - | - | - | 15-17 | |
Fe2O3 | 1.2 | 1 | 0.2 | 0.2 | 0.2 | |
Na2o+K2O | 0.5 | 0.2 | 0.2 | 0.2 | 0.2 | |
Dimensions (mm) | 610×300×100-200without Anchor;300×300×175-250With Anchor or without Anchor;Other specifications according to the customer request | |||||
Application:
◎Metallurgy Industry: :Ladle cover , furnace , sheet annealing furnace, continuous annealing furnace , rotary furnace , bell furnace , coating furnace, walking beam furnace , hot air and flue pipes and so on.
Mechanism industry: thermal insulation material for electric power boilers, gas turbine engine and nuclear power plant.
◎Petrochemical industry: the lining of high-temperature reaction equipment and heating equipment in chemical fields,like converting furnaces, constant/reduced pressure furnaces, cracking furnaces, flue lining.
◎Ceramics and electroceramics: roller kilns,tunnel kilns ,shuttle kilns and other kinds of furnaces.
Environment Protection Industry:Waste incinerators , RTO exhaust treatment furnace .
Aluminum Industry:Crucible furnace, pit soaking furnace and lid, crucible furnace , flue and so on.
In order to ensure that we can provide you with customized ceramic fiber modules that fully meet your needs, the following are some key customization requirements and precautions. Please read them carefully and provide relevant information.
I. Product specification requirements
(1) Size and shape
Please specify the specific dimensions of the required ceramic fiber module, including length, width and height, in millimeters (mm). For example, the module size you need may be 500mm×300mm×200mm.
If you have special shape requirements (such as special-shaped modules), please provide detailed drawings or models, indicating the dimensions, angles and other key parameters of each part so that we can make them accurately.
(2) Thickness
Specify the thickness range of ceramic fiber module, and the thickness we can provide is generally between [specific thickness range]. Different thicknesses will affect the thermal insulation performance and installation space of the module. Please choose the appropriate thickness according to the actual working conditions.
(3) Density
The density of ceramic fiber module has an important influence on its performance. The density range of our products is [density range] kg/m. High-density modules usually have better strength and thermal insulation performance, but they are also relatively heavy. Please choose the appropriate density according to your usage scenarios and performance requirements.
II. Performance requirements
(1) Temperature resistance requirements
Determine the maximum service temperature of ceramic fiber module. Our products can meet the needs of different temperature grades, such as [List different temperature grades]. Please choose the appropriate temperature-resistant grade according to the actual working temperature of your industrial furnace or equipment to ensure the stability and service life of the module in high temperature environment.
(2) Thermal insulation performance
If there are special requirements for thermal insulation performance, please provide specific thermal conductivity (w/m k) or thermal resistance (m k/w). We can optimize the thermal insulation performance of the module by adjusting the type, density and structure of fibers to meet your needs of reducing heat loss and improving energy efficiency.
(3) Thermal shock resistance
In some working conditions with frequent temperature changes, ceramic fiber modules need to have good thermal shock resistance. Please tell us the frequency and amplitude of temperature change of your equipment during operation, so that we can choose the appropriate fiber formula and production process, enhance the thermal shock resistance of the module and reduce the damage caused by sudden temperature change.
(4) chemical stability
Depending on your application environment, it may be necessary to consider the corrosion resistance of ceramic fiber modules to certain chemicals. For example, in the chemical industry or in the occasion of special media contact, it is necessary to clarify the types of chemical substances (such as acid, alkali, salt, etc.) that may be exposed to and their concentration ranges. We will select fiber materials with corresponding chemical stability according to this information to ensure that the module will not be corroded and damaged during long-term use.
III. Installation and Fixation Requirements
(1) Installation method
Please explain the installation position and mode of ceramic fiber module in the equipment. Common installation methods include anchor fixing, adhesive fixing, etc. If anchors are used for fixing, please provide the type, size and spacing requirements of anchors; If adhesive fixation is adopted, please inform us of the type and use requirements of the adhesive, so that we can design the appropriate module structure and matching mode to ensure the firm and stable installation of the module.
(2) cooperation with other components
If the ceramic fiber module needs to be used together with other components (such as furnace lining, pipeline, steel structure, etc.), please provide the relevant dimensions, materials and connection methods of these components. Based on this information, we will optimize the design of the module, ensure the good cooperation between the module and the surrounding components, and avoid installation problems or operation failures caused by size mismatch or improper connection.
IV. Appearance and Quality Requirements
(1) Appearance quality
Are there any special requirements for the appearance of ceramic fiber modules, such as surface smoothness and color consistency? Although ceramic fiber modules are mainly used for industrial purposes, good appearance quality is also helpful to improve the overall aesthetics and quality sense of equipment. We will try our best to meet your appearance requirements, but it should be noted that there may be some color difference and surface texture difference due to the characteristics of materials and production technology.
(2) Quality standards
Please tell us the quality standards or certification requirements you follow (such as ISO standards, industry standards, etc.). We will carry out production and quality control in strict accordance with relevant standards, ensure that the delivered products meet your quality expectations, and provide corresponding quality inspection reports and certificates.
V. Delivery and service requirements
(1) Delivery date
Please specify the required delivery time. We will try our best to meet your delivery requirements according to your order quantity, customization requirements and production plan. For urgent orders, we will give priority to production and delivery, but we may need to charge a certain expedited fee. I suggest you communicate the delivery date with us in advance so that we can arrange the production schedule reasonably and ensure the delivery on time.
(2) Packaging and transportation
Are there any special requirements for packaging methods, such as moisture-proof, shock-proof and breakage-proof? We will choose suitable packaging materials and methods according to the characteristics and transportation conditions of the products to ensure that the products will not be damaged during transportation. At the same time, please tell us the mode of transportation (such as road, railway, sea, etc.) and the destination, so that we can arrange the transportation plan reasonably and reduce the transportation cost and risk.
(3) After-sales service
If there are any problems in the use of the product, we will provide timely after-sales service support Please tell us your specific expectations for after-sales service, such as technical support, product maintenance and replacement. We will establish a perfect customer service system to ensure that your problems can be solved quickly and effectively, so that you have no worries.
In order to better meet your customization needs, it is suggested that you fill in the following customization demand form, and attach relevant drawings, technical documents and other materials, and send them to our [company mailbox] or contact our sales representative [contact number]. We will make a detailed customization plan for you according to the information you provided, and provide you with an accurate
Packaging & shipping:
Packaging:
1.Plastic bag 2.Carton
Shipping:
FAQ:
Q1. How to get the exact price?
A: Your detail information about your product is highly appreciated, such as: Specification, Teachnical data ,Size, Drawing, Quantity, Application and Port of discharge, etc. we'll quote you our best price as soon.
Q2. How to slove the quality problems?
A: If the goods have quality problems, we will negotiate with you and pay compensation according to the evidence if necessary.
Product Description:
Product Brief Introduction:
Ceramic fiber, also known as aluminium silicate fiber, are a new type of lightweight refractory material. The material has the advantages of light bulk density, high temperature resistance, good thermal stability, low heat conductivity, small heat capacity, small thermal expansion and good thermal insulation. After special processing, it can be made into Ceramic fiber module, ceramic fiber board, ceramic fiber felt, ceramic fiber rope ,ceramic fiber blanket, ceramic fibre paper and other products.
Ceramic fiber module is a new refractory lining product in order to simplify and speed up the lining.
Ceramic fiber module can be fixed on the anchor bolt of industrial furnace steel sheet, with a good fireproof and thermal insulation.
Characteristic:
1. Low thermal conductivity , Low thermal capacity.
2. Excellent insulation property.
3. High temperature stability , Resistance to thermal shock.
4. Resistance to heat shock.
5. Excellent mechanical strength.
6. Fast and easy installation.
Teachnical Data:
Item/Type | ZYC-COM | ZYC-STD | ZYC-HP | ZYC-HA | ZYC-HZ | |
Classification temperature () | 1260 | 1260 | 1300 | 1400 | 1430 | |
Operating temperature() | 1000 | 1000 | 1150 | 1200 | 1350 | |
Densitykg/m3) | 190-240 | 190-240 | 190-240 | 190-240 | 190-240 | |
The chemistry constitute (%) | AL2O3 | 44-45 | 46 | 47-49 | 52-55 | 39-40 |
AL2O3+SiO2 | 96 | 97 | 99 | 99 | - | |
AL2O3+SiO2+ZrO2 | - | - | - | - | 99 | |
ZrO2 | - | - | - | - | 15-17 | |
Fe2O3 | 1.2 | 1 | 0.2 | 0.2 | 0.2 | |
Na2o+K2O | 0.5 | 0.2 | 0.2 | 0.2 | 0.2 | |
Dimensions (mm) | 610×300×100-200without Anchor;300×300×175-250With Anchor or without Anchor;Other specifications according to the customer request | |||||
Application:
◎Metallurgy Industry: :Ladle cover , furnace , sheet annealing furnace, continuous annealing furnace , rotary furnace , bell furnace , coating furnace, walking beam furnace , hot air and flue pipes and so on.
Mechanism industry: thermal insulation material for electric power boilers, gas turbine engine and nuclear power plant.
◎Petrochemical industry: the lining of high-temperature reaction equipment and heating equipment in chemical fields,like converting furnaces, constant/reduced pressure furnaces, cracking furnaces, flue lining.
◎Ceramics and electroceramics: roller kilns,tunnel kilns ,shuttle kilns and other kinds of furnaces.
Environment Protection Industry:Waste incinerators , RTO exhaust treatment furnace .
Aluminum Industry:Crucible furnace, pit soaking furnace and lid, crucible furnace , flue and so on.
In order to ensure that we can provide you with customized ceramic fiber modules that fully meet your needs, the following are some key customization requirements and precautions. Please read them carefully and provide relevant information.
I. Product specification requirements
(1) Size and shape
Please specify the specific dimensions of the required ceramic fiber module, including length, width and height, in millimeters (mm). For example, the module size you need may be 500mm×300mm×200mm.
If you have special shape requirements (such as special-shaped modules), please provide detailed drawings or models, indicating the dimensions, angles and other key parameters of each part so that we can make them accurately.
(2) Thickness
Specify the thickness range of ceramic fiber module, and the thickness we can provide is generally between [specific thickness range]. Different thicknesses will affect the thermal insulation performance and installation space of the module. Please choose the appropriate thickness according to the actual working conditions.
(3) Density
The density of ceramic fiber module has an important influence on its performance. The density range of our products is [density range] kg/m. High-density modules usually have better strength and thermal insulation performance, but they are also relatively heavy. Please choose the appropriate density according to your usage scenarios and performance requirements.
II. Performance requirements
(1) Temperature resistance requirements
Determine the maximum service temperature of ceramic fiber module. Our products can meet the needs of different temperature grades, such as [List different temperature grades]. Please choose the appropriate temperature-resistant grade according to the actual working temperature of your industrial furnace or equipment to ensure the stability and service life of the module in high temperature environment.
(2) Thermal insulation performance
If there are special requirements for thermal insulation performance, please provide specific thermal conductivity (w/m k) or thermal resistance (m k/w). We can optimize the thermal insulation performance of the module by adjusting the type, density and structure of fibers to meet your needs of reducing heat loss and improving energy efficiency.
(3) Thermal shock resistance
In some working conditions with frequent temperature changes, ceramic fiber modules need to have good thermal shock resistance. Please tell us the frequency and amplitude of temperature change of your equipment during operation, so that we can choose the appropriate fiber formula and production process, enhance the thermal shock resistance of the module and reduce the damage caused by sudden temperature change.
(4) chemical stability
Depending on your application environment, it may be necessary to consider the corrosion resistance of ceramic fiber modules to certain chemicals. For example, in the chemical industry or in the occasion of special media contact, it is necessary to clarify the types of chemical substances (such as acid, alkali, salt, etc.) that may be exposed to and their concentration ranges. We will select fiber materials with corresponding chemical stability according to this information to ensure that the module will not be corroded and damaged during long-term use.
III. Installation and Fixation Requirements
(1) Installation method
Please explain the installation position and mode of ceramic fiber module in the equipment. Common installation methods include anchor fixing, adhesive fixing, etc. If anchors are used for fixing, please provide the type, size and spacing requirements of anchors; If adhesive fixation is adopted, please inform us of the type and use requirements of the adhesive, so that we can design the appropriate module structure and matching mode to ensure the firm and stable installation of the module.
(2) cooperation with other components
If the ceramic fiber module needs to be used together with other components (such as furnace lining, pipeline, steel structure, etc.), please provide the relevant dimensions, materials and connection methods of these components. Based on this information, we will optimize the design of the module, ensure the good cooperation between the module and the surrounding components, and avoid installation problems or operation failures caused by size mismatch or improper connection.
IV. Appearance and Quality Requirements
(1) Appearance quality
Are there any special requirements for the appearance of ceramic fiber modules, such as surface smoothness and color consistency? Although ceramic fiber modules are mainly used for industrial purposes, good appearance quality is also helpful to improve the overall aesthetics and quality sense of equipment. We will try our best to meet your appearance requirements, but it should be noted that there may be some color difference and surface texture difference due to the characteristics of materials and production technology.
(2) Quality standards
Please tell us the quality standards or certification requirements you follow (such as ISO standards, industry standards, etc.). We will carry out production and quality control in strict accordance with relevant standards, ensure that the delivered products meet your quality expectations, and provide corresponding quality inspection reports and certificates.
V. Delivery and service requirements
(1) Delivery date
Please specify the required delivery time. We will try our best to meet your delivery requirements according to your order quantity, customization requirements and production plan. For urgent orders, we will give priority to production and delivery, but we may need to charge a certain expedited fee. I suggest you communicate the delivery date with us in advance so that we can arrange the production schedule reasonably and ensure the delivery on time.
(2) Packaging and transportation
Are there any special requirements for packaging methods, such as moisture-proof, shock-proof and breakage-proof? We will choose suitable packaging materials and methods according to the characteristics and transportation conditions of the products to ensure that the products will not be damaged during transportation. At the same time, please tell us the mode of transportation (such as road, railway, sea, etc.) and the destination, so that we can arrange the transportation plan reasonably and reduce the transportation cost and risk.
(3) After-sales service
If there are any problems in the use of the product, we will provide timely after-sales service support Please tell us your specific expectations for after-sales service, such as technical support, product maintenance and replacement. We will establish a perfect customer service system to ensure that your problems can be solved quickly and effectively, so that you have no worries.
In order to better meet your customization needs, it is suggested that you fill in the following customization demand form, and attach relevant drawings, technical documents and other materials, and send them to our [company mailbox] or contact our sales representative [contact number]. We will make a detailed customization plan for you according to the information you provided, and provide you with an accurate
Packaging & shipping:
Packaging:
1.Plastic bag 2.Carton
Shipping:
FAQ:
Q1. How to get the exact price?
A: Your detail information about your product is highly appreciated, such as: Specification, Teachnical data ,Size, Drawing, Quantity, Application and Port of discharge, etc. we'll quote you our best price as soon.
Q2. How to slove the quality problems?
A: If the goods have quality problems, we will negotiate with you and pay compensation according to the evidence if necessary.