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Refractory Ceramic Fiber Board for Lining And Fireproof Board for High Temperature Industrial Kilns and furnaces
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Product Description:
Product Brief Introduction:
Ceramic fiber, also known as aluminium silicate fiber, are a new type of lightweight refractory material. The material has the advantages of light bulk density, high temperature resistance, good thermal stability, low heat conductivity, small heat capacity, small thermal expansion and good thermal insulation. After special processing, it can be made into Ceramic fiber module, ceramic fiber board, ceramic fiber felt, ceramic fiber rope ,ceramic fiber blanket, ceramic fibre paper and other products.
Characteristic:
1. Low thermal conductivity , Low thermal capacity.
2. Excellent insulation property.
3. High temperature stability , Resistance to thermal shock.
4. High strength and Easy to machine ,cut and install.
5. Accurate sizes and good flatness
6. Excellent sound absorption, Fire protection and chemical corrosion resistance.
7. High temperature filtration etc.
Teachnical Data:
Item/Type | ZYC-STD | ZYC-HP | ZYC-HA | ZYC-HZ | |
Classification temp oC | 1260 | 1260 | 1360 | 1430 | |
Working temp oC | 1050 | 1100 | 1200 | 1350 | |
Color | Pure white | Pure white | Pure white | Pure white | |
Bulk density (kg/m3) | 260 | 260 | 260 | 260 | |
Permanent linear shrinkage(%) (After 24 hours,density 320kg/m3) | 3 | 3 | 3 | -3 | |
Thermal conductivity (w/m.k) (density 285kg/m3) | 0.085(400) 0.132(800) 0.18(1000) | 0.085(400) 0.132(800) 0.18(1000) | 0.085(400) 0.132(800) 0.18(1000) | 0.085(400) 0.132(800) 0.18(1000) | |
Tensile strength (MPa) | 0.5 | 0.5 | 0.5 | 0.5 | |
Chemical composition (%) | AL2O3 | 46 | 47-49 | 52-55 | 39-40 |
AL2O3+SiO2 | 97 | 99 | 99 | ||
AL2O3+ SiO2+ ZrO2 | - | - | - | 99 | |
ZrO2 | - | - | - | 15-17 | |
Fe2O3 | <1.0 | 0.2 | 0.2 | 0.2 | |
Na2O+K2O | ≤0.5 | 0.2 | 0.2 | 0.2 | |
Size(mm) | 600×400,900×600,1000×1000,1200×600,1200×1000 or according to buyers requirement | ||||
Thickness(mm) | 6-80 | ||||
Applications:
◎ Lining and Fireproof board for high temperature industrial kilns and furnaces.
◎ Roof insulation for high temperature industrial furnace .
◎ High temperature gasket .
◎ High-temperature pipe wall lining .
◎ Insulation material for Metallurgy, machinery , chemical, optical, and environmental protection industries.
In order to better meet your personalized needs and ensure that the customized products meet your application scenarios and performance requirements, the following is a detailed description of the requirements for customization in ceramic fiber board. Please read it carefully and provide relevant information.
I. Product specifications
(1) Size requirements
Please specify the required length, width and thickness of ceramic fiber board. We provide a variety of standard sizes, such as 600×400mm, 900×600mm, 1000×1000mm, 1200×600mm, 1200×1000mm, etc., and can also be customized according to your specific needs. If it is a special size, please provide accurate size data, including the allowable error range.
If the product will be used for the installation of specific equipment or space, please provide detailed size drawings of the relevant equipment or space, including the length, width and height of the installation location and the matching size with the surrounding structure, so that we can ensure that the product can be perfectly adapted.
(2) Thickness requirements
The thickness range is 6-80mm. Please determine the required specific thickness according to your performance requirements such as heat preservation, heat insulation and fire prevention. Ceramic fiber board with different thickness will be different in thermal resistance and strength, so it is suggested that you make a reasonable choice according to the actual application scenarios.
II. Performance requirements
(1) Working temperature
Ceramic fiber board has different temperature grades to choose from, including ZYC-STD(1050℃), ZYC-HP(1100℃), ZYC-HA(1200℃) and ZYC-HZ(1350℃). Please specify the working temperature range of the required products according to your use environment and process requirements. If your application scenario involves large temperature fluctuation or special temperature requirements, please explain in detail so that we can recommend the appropriate product model for you.
(2) Thermal conductivity
Thermal conductivity is an important index to measure the thermal insulation performance of ceramic fiber board. The thermal conductivity is different at different densities and temperatures. For example, when the density is 285 kg/m, the thermal conductivity is 0.085 w/m k at 400℃, 0.132 w/m k at 800℃ and 0.18 w/m k at 1000℃. Please provide an acceptable thermal conductivity range or target value according to your thermal insulation requirements, so that we can choose the appropriate product formula and production process for you.
(3) chemical stability
The main chemical components of ceramic fiber board include AL2O3, SiO2, etc. The chemical composition ratio of different models of products is different, for example, the AL2O3 content of ZYC-STD is 46%, ZYC-HP is 47-49%, ZYC-HA is 52-55%, and ZYC-HZ is 39-40%. If your use environment involves contact with specific chemicals, please tell us the types and concentration ranges of these chemicals so that we can evaluate whether the chemical stability of the products meets the requirements.
(4) Mechanical strength
The tensile strength of ceramic fiber board is 0.5MPa (10% thermal shrinkage). If your application scenario requires higher mechanical strength of products, such as bearing certain pressure, impact or frequent mechanical operation, please explain the relevant requirements in detail so that we can carry out corresponding enhanced design or recommend other suitable products.
(5) Other special performance requirements
If you have other special performance requirements for ceramic fiber board, such as fire rating, sound absorption, corrosion resistance and weather resistance, please specify. For example, if the product will be used in the field of building fire protection, it must meet specific fire protection standards; If used in chemical equipment, it should have good chemical corrosion resistance.
III. Surface treatment requirements
(1) Surface flatness
The surface flatness of ceramic fiber board will affect its installation effect and sealing performance. Please specify the requirements for surface flatness, such as whether grinding and polishing are needed to achieve the required flatness standard.
(2) Surface coating
If it is necessary to add a coating on the surface of ceramic fiber board to enhance its performance or meet specific functional requirements, please provide the type, thickness and color of the coating. For example, if it is necessary to add fireproof coating, anticorrosive coating or wear-resistant coating, please specify the performance index and application purpose of the coating in detail.
IV. Quantity and Delivery Date
(1) Customized quantity
Please specify the customized quantity of ceramic fiber board required. The quantity will affect the production cost and delivery time of the product, so please provide accurate quantity information as much as possible. If purchasing in batches, please provide the quantity of each batch and the estimated purchasing time.
(2) Delivery time requirements
Please let us know your expected delivery time. We will try our best to arrange a reasonable production plan according to your delivery requirements and the complexity of customized products to ensure timely delivery. If your project has urgent needs, please let us know in advance so that we can give priority to it.
V. Quality Standards and Testing Requirements
(1) Quality standards
Please confirm the quality standard you want the product to follow. We produce in strict accordance with relevant national standards and industry norms. If you have specific quality standards or certification requirements, such as ISO standards and industry-specific standards, please provide detailed information so that we can strictly control the quality in the production process.
(2) Testing requirements
Please specify the requirements for the testing items and methods of the products. We will carry out strict quality inspection in the production process, including dimensional accuracy inspection and performance index inspection. If you have additional testing requirements, such as testing by third-party testing institutions and special testing of specific performance indicators, please inform us in advance so that we can arrange corresponding testing work.
VI. Packaging and Transportation Requirements
(1) Packaging requirements
The packaging method in ceramic fiber board will affect the transportation safety and storage conditions of products. We usually use plastic bags and cartons for packing to prevent the products from being damaged during transportation. If you have special packaging requirements, such as moisture-proof packaging, shock-proof packaging, customized packaging, etc., please specify the packaging materials, packaging methods and packaging labels in detail.
(2) Mode of transportation
Please tell us your preferred mode of transportation, such as road transportation, railway transportation, sea transportation or air transportation. Different modes of transportation will affect the transportation cost and delivery time. We will recommend a suitable transportation scheme for you according to your choice and the actual situation of the products. At the same time, please provide the delivery address and contact information so that we can arrange delivery.
VII. After-sales Service Requirements
(1) Technical support
Please let us know if you need technical support during the use of the product, such as installation guidance and product performance consultation. We will arrange professional technicians to provide you with corresponding technical support services to ensure that you can use the product correctly and give full play to its performance.
(2) Quality assurance and after-sales service period
Please specify your expected product quality guarantee period and after-sales service period. We will be responsible for the quality problems of the products during the quality guarantee period and provide corresponding after-sales service. If you have special service term requirements, please communicate with us in advance so that we can reach an agreement.
(3) After-sales response time
Please let us know your expected after-sales response time. We will try our best to respond to your after-sales demand in the shortest time and solve the problem in time. If you have strict requirements on after-sales response time, please let us know clearly so that we can meet your expectations in the service process.
In order to ensure that the customized ceramic fiber board fully meets your needs, please provide as detailed information as possible. If you have any questions or need further assistance during the filling process, please feel free to contact us. We will serve you wholeheartedly and look forward to establishing a long-term and stable
Packaging & shipping:
Packaging:
1.Plastic bag 2.Carton
Shipping:
FAQ:
Q1. How to get the exact price?
A: Your detail information about your product is highly appreciated, such as: Specification, Teachnical data ,Size, Drawing, Quantity, Application and Port of discharge, etc. we'll quote you our best price as soon.
Q2. How to slove the quality problems?
A: If the goods have quality problems, we will negotiate with you and pay compensation according to the evidence if necessary.
Product Description:
Product Brief Introduction:
Ceramic fiber, also known as aluminium silicate fiber, are a new type of lightweight refractory material. The material has the advantages of light bulk density, high temperature resistance, good thermal stability, low heat conductivity, small heat capacity, small thermal expansion and good thermal insulation. After special processing, it can be made into Ceramic fiber module, ceramic fiber board, ceramic fiber felt, ceramic fiber rope ,ceramic fiber blanket, ceramic fibre paper and other products.
Characteristic:
1. Low thermal conductivity , Low thermal capacity.
2. Excellent insulation property.
3. High temperature stability , Resistance to thermal shock.
4. High strength and Easy to machine ,cut and install.
5. Accurate sizes and good flatness
6. Excellent sound absorption, Fire protection and chemical corrosion resistance.
7. High temperature filtration etc.
Teachnical Data:
Item/Type | ZYC-STD | ZYC-HP | ZYC-HA | ZYC-HZ | |
Classification temp oC | 1260 | 1260 | 1360 | 1430 | |
Working temp oC | 1050 | 1100 | 1200 | 1350 | |
Color | Pure white | Pure white | Pure white | Pure white | |
Bulk density (kg/m3) | 260 | 260 | 260 | 260 | |
Permanent linear shrinkage(%) (After 24 hours,density 320kg/m3) | 3 | 3 | 3 | -3 | |
Thermal conductivity (w/m.k) (density 285kg/m3) | 0.085(400) 0.132(800) 0.18(1000) | 0.085(400) 0.132(800) 0.18(1000) | 0.085(400) 0.132(800) 0.18(1000) | 0.085(400) 0.132(800) 0.18(1000) | |
Tensile strength (MPa) | 0.5 | 0.5 | 0.5 | 0.5 | |
Chemical composition (%) | AL2O3 | 46 | 47-49 | 52-55 | 39-40 |
AL2O3+SiO2 | 97 | 99 | 99 | ||
AL2O3+ SiO2+ ZrO2 | - | - | - | 99 | |
ZrO2 | - | - | - | 15-17 | |
Fe2O3 | <1.0 | 0.2 | 0.2 | 0.2 | |
Na2O+K2O | ≤0.5 | 0.2 | 0.2 | 0.2 | |
Size(mm) | 600×400,900×600,1000×1000,1200×600,1200×1000 or according to buyers requirement | ||||
Thickness(mm) | 6-80 | ||||
Applications:
◎ Lining and Fireproof board for high temperature industrial kilns and furnaces.
◎ Roof insulation for high temperature industrial furnace .
◎ High temperature gasket .
◎ High-temperature pipe wall lining .
◎ Insulation material for Metallurgy, machinery , chemical, optical, and environmental protection industries.
In order to better meet your personalized needs and ensure that the customized products meet your application scenarios and performance requirements, the following is a detailed description of the requirements for customization in ceramic fiber board. Please read it carefully and provide relevant information.
I. Product specifications
(1) Size requirements
Please specify the required length, width and thickness of ceramic fiber board. We provide a variety of standard sizes, such as 600×400mm, 900×600mm, 1000×1000mm, 1200×600mm, 1200×1000mm, etc., and can also be customized according to your specific needs. If it is a special size, please provide accurate size data, including the allowable error range.
If the product will be used for the installation of specific equipment or space, please provide detailed size drawings of the relevant equipment or space, including the length, width and height of the installation location and the matching size with the surrounding structure, so that we can ensure that the product can be perfectly adapted.
(2) Thickness requirements
The thickness range is 6-80mm. Please determine the required specific thickness according to your performance requirements such as heat preservation, heat insulation and fire prevention. Ceramic fiber board with different thickness will be different in thermal resistance and strength, so it is suggested that you make a reasonable choice according to the actual application scenarios.
II. Performance requirements
(1) Working temperature
Ceramic fiber board has different temperature grades to choose from, including ZYC-STD(1050℃), ZYC-HP(1100℃), ZYC-HA(1200℃) and ZYC-HZ(1350℃). Please specify the working temperature range of the required products according to your use environment and process requirements. If your application scenario involves large temperature fluctuation or special temperature requirements, please explain in detail so that we can recommend the appropriate product model for you.
(2) Thermal conductivity
Thermal conductivity is an important index to measure the thermal insulation performance of ceramic fiber board. The thermal conductivity is different at different densities and temperatures. For example, when the density is 285 kg/m, the thermal conductivity is 0.085 w/m k at 400℃, 0.132 w/m k at 800℃ and 0.18 w/m k at 1000℃. Please provide an acceptable thermal conductivity range or target value according to your thermal insulation requirements, so that we can choose the appropriate product formula and production process for you.
(3) chemical stability
The main chemical components of ceramic fiber board include AL2O3, SiO2, etc. The chemical composition ratio of different models of products is different, for example, the AL2O3 content of ZYC-STD is 46%, ZYC-HP is 47-49%, ZYC-HA is 52-55%, and ZYC-HZ is 39-40%. If your use environment involves contact with specific chemicals, please tell us the types and concentration ranges of these chemicals so that we can evaluate whether the chemical stability of the products meets the requirements.
(4) Mechanical strength
The tensile strength of ceramic fiber board is 0.5MPa (10% thermal shrinkage). If your application scenario requires higher mechanical strength of products, such as bearing certain pressure, impact or frequent mechanical operation, please explain the relevant requirements in detail so that we can carry out corresponding enhanced design or recommend other suitable products.
(5) Other special performance requirements
If you have other special performance requirements for ceramic fiber board, such as fire rating, sound absorption, corrosion resistance and weather resistance, please specify. For example, if the product will be used in the field of building fire protection, it must meet specific fire protection standards; If used in chemical equipment, it should have good chemical corrosion resistance.
III. Surface treatment requirements
(1) Surface flatness
The surface flatness of ceramic fiber board will affect its installation effect and sealing performance. Please specify the requirements for surface flatness, such as whether grinding and polishing are needed to achieve the required flatness standard.
(2) Surface coating
If it is necessary to add a coating on the surface of ceramic fiber board to enhance its performance or meet specific functional requirements, please provide the type, thickness and color of the coating. For example, if it is necessary to add fireproof coating, anticorrosive coating or wear-resistant coating, please specify the performance index and application purpose of the coating in detail.
IV. Quantity and Delivery Date
(1) Customized quantity
Please specify the customized quantity of ceramic fiber board required. The quantity will affect the production cost and delivery time of the product, so please provide accurate quantity information as much as possible. If purchasing in batches, please provide the quantity of each batch and the estimated purchasing time.
(2) Delivery time requirements
Please let us know your expected delivery time. We will try our best to arrange a reasonable production plan according to your delivery requirements and the complexity of customized products to ensure timely delivery. If your project has urgent needs, please let us know in advance so that we can give priority to it.
V. Quality Standards and Testing Requirements
(1) Quality standards
Please confirm the quality standard you want the product to follow. We produce in strict accordance with relevant national standards and industry norms. If you have specific quality standards or certification requirements, such as ISO standards and industry-specific standards, please provide detailed information so that we can strictly control the quality in the production process.
(2) Testing requirements
Please specify the requirements for the testing items and methods of the products. We will carry out strict quality inspection in the production process, including dimensional accuracy inspection and performance index inspection. If you have additional testing requirements, such as testing by third-party testing institutions and special testing of specific performance indicators, please inform us in advance so that we can arrange corresponding testing work.
VI. Packaging and Transportation Requirements
(1) Packaging requirements
The packaging method in ceramic fiber board will affect the transportation safety and storage conditions of products. We usually use plastic bags and cartons for packing to prevent the products from being damaged during transportation. If you have special packaging requirements, such as moisture-proof packaging, shock-proof packaging, customized packaging, etc., please specify the packaging materials, packaging methods and packaging labels in detail.
(2) Mode of transportation
Please tell us your preferred mode of transportation, such as road transportation, railway transportation, sea transportation or air transportation. Different modes of transportation will affect the transportation cost and delivery time. We will recommend a suitable transportation scheme for you according to your choice and the actual situation of the products. At the same time, please provide the delivery address and contact information so that we can arrange delivery.
VII. After-sales Service Requirements
(1) Technical support
Please let us know if you need technical support during the use of the product, such as installation guidance and product performance consultation. We will arrange professional technicians to provide you with corresponding technical support services to ensure that you can use the product correctly and give full play to its performance.
(2) Quality assurance and after-sales service period
Please specify your expected product quality guarantee period and after-sales service period. We will be responsible for the quality problems of the products during the quality guarantee period and provide corresponding after-sales service. If you have special service term requirements, please communicate with us in advance so that we can reach an agreement.
(3) After-sales response time
Please let us know your expected after-sales response time. We will try our best to respond to your after-sales demand in the shortest time and solve the problem in time. If you have strict requirements on after-sales response time, please let us know clearly so that we can meet your expectations in the service process.
In order to ensure that the customized ceramic fiber board fully meets your needs, please provide as detailed information as possible. If you have any questions or need further assistance during the filling process, please feel free to contact us. We will serve you wholeheartedly and look forward to establishing a long-term and stable
Packaging & shipping:
Packaging:
1.Plastic bag 2.Carton
Shipping:
FAQ:
Q1. How to get the exact price?
A: Your detail information about your product is highly appreciated, such as: Specification, Teachnical data ,Size, Drawing, Quantity, Application and Port of discharge, etc. we'll quote you our best price as soon.
Q2. How to slove the quality problems?
A: If the goods have quality problems, we will negotiate with you and pay compensation according to the evidence if necessary.