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Refractory Mortar Is Mainly Used for Laying Refractory Bricks
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Product Description:
Product Brief Introduction:
The refractory mortar is an amorphous refractory material used for laying refractory bricks and coat lining high temperature kiln. Its quality directly determines the construction quality and service life of the kiln. Therefore, the choice of refractory mortar is crucial.
Characteristics：
1. High adhesive strength.
2. Thermal expansion coefficient is low.
3. Heating linear change small.
4. Granularity standard.
5. Construction performance is strong.
Teachnical Data:
Items/Type | Fire clay refractory mortar | High aluminum refractory mortar | ||||||
Class | CM-38 | CM-42 | CM-45 | HM-55 | HM-65 | HM-75 | HM-85 | |
Chemical composition,% | AL2O3, ≥ | 38 | 42 | 45 | 55 | 65 | 75 | 85 |
Refractoriness °C ≥ | 1710 | 1730 | 1750 | 1770 | 1790 | 1800 | 1850 | |
Bonding time ,min | 12 | 12 | 12 | 12 | 12 | 12 | 12 | |
Modulus of rupture, MPa ≥ | 110°C×24h | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
°C | 1200×3h | 1300×3h | 1300×3h 4 | 1400×3h | 1400×3h | 1500×3h 5 | 1500×3h 5 | |
Particle size,% | -1.0mm | 100 | 100 | 100 | 100 | 100 | 100 | 100 |
+0.5mm ,≤ | 2 | 2 | 2 | 2 | 2 | 2 | 2 | |
-0.074mm,≥ | 50 | 50 | 50 | 50 | 50 | 50 | 50 | |
Using temperature, | 1300 | 1350 | 1400 | 1450 | 1500 | 1550 | 1650 | |
Application:
Refractory mortar is mainly used for laying refractory bricks, Insulation brick and repair of furnace lining.
In order to better meet your individual needs, we provide customized refractory mud service. The following is the detailed information you need to provide when customizing refractory mud, so that we can create products that meet the requirements for you.
I. Product specification requirements
Chemical composition: Please clearly specify the range of alumina (ALO) content in refractory mud, such as whether it is necessary to meet the standard of high alumina refractory mud (ALO content ≥55%), or whether there are other specific chemical composition requirements, such as limiting the content of silica (SiO₂), iron oxide (Fe₂O₃) and other components.
Particle size distribution: tell us the required particle size range, such as whether it is required to pass through the -1.0mm sieve, and the content of +0.5mm particle size does not exceed a certain proportion (such as ≤2%), and the content requirement of -0.074mm particle size (such as ≥50%).
Refractory degree: according to your use scenario, specify the refractory temperature that the refractory mud needs to reach, such as whether it needs to meet the refractory requirements of 1400℃, 1500℃ or higher.
II. Performance requirements
Bond strength: explain the bond strength requirements of refractory mud under different temperature conditions, such as whether the bond strength at normal temperature (110℃×24h) needs to reach a certain value (such as ≥1MPa) and the bond strength at high temperature (such as 1300℃×3h, 1400℃×3h, etc.).
Thermal expansion coefficient: If there are special requirements for the thermal expansion coefficient of refractory mud, please let us know the specific numerical range to ensure its thermal expansion compatibility with refractory bricks and other materials during high temperature use.
Linear change rate: specify the requirement of heating line change rate, that is, the size change range of refractory mud after high temperature heating to ensure the stability of furnace lining structure.
III. Requirements of application environment
Service temperature: specify the specific temperature range to which the refractory mud will be applied, including the maximum service temperature and long-term working temperature, so that we can choose suitable raw materials and formulas to meet the requirements of fire resistance.
Usage scenario: Describe what kind of equipment or parts the refractory mud will be used for, such as furnace wall, furnace bottom and furnace top of high-temperature kiln, or for repairing furnace lining, etc. Different usage scenarios may have different emphases on the performance of refractory mud.
Media contact: tell whether the refractory mud will contact with specific chemical media (such as acidic, alkaline or reducing gas, liquid, etc.) during use, and the frequency and degree of contact, so that we can adjust the formula to enhance its anti-erosion ability.
IV. Packaging and Transportation Requirements
Packing method: Choose your desired packing form, such as 25kg plastic woven bag or kraft paper bag, whether it needs pallet packing and whether it needs to be covered with plastic film.
Mode of transportation: explain the mode of transportation you plan to adopt, such as container transportation. If it is a container transportation, please let us know whether it is a 20-foot container or a 40-foot container, so that we can arrange the packing quantity reasonably (20-foot container can load 24 tons and 40-foot container can load 28 tons).
V. Other requirements
Quality standards: confirm the quality standards that you want refractory mud to follow, such as KS, JIS, ASTM, ASME, AMS, DIN, etc., so that we can produce and inspect according to the corresponding standards.
Sample requirements: If you need samples for testing, please let us know the number of samples and whether we need to bear the sample mailing fee.
Delivery time: define the expected delivery time range so that we can arrange the production schedule reasonably. Generally, we can deliver the goods within 7-20 days after confirming the order.
Please provide detailed and accurate information according to the above requirements, and we will customize the production according to your needs to ensure that we can provide you with fire-resistant mud products that meet the requirements. If you have any questions, please feel free to contact us and our professional team will answer them for you.
Quality Control:
We have perfect quality control system, Quality inspectors will conduct sampling inspection of all products, Substandard products will be prohibited leaving factory.
Our quality inspection items:
Professional quality testing.
① Chemical analysis.②Physical properties.
Packaging & shipping:
Packaging:
1. 25kg plastic woven bag or kraft paper bag in 1000-1500kg big bag.
2. 25kg plastic woven bag or kraft paper bag on pallet and covering by plastic films.
Shipping:
20 Foot Container can be loaded 24Tons,
40 Foot Container can be loaded 28Tons.
FAQ:
Q1. How to get the exact price?
A: Your detail information about your product is highly appreciated, such as: Specification, Teachnical data ,Size, Drawing, Quantity, Application and Port of discharge, etc. we'll quote you our best price as soon.
Q2. What is the service life of your bricks?
A: The service life of different bricks is unlike.It also depends on your using condition and method.
Q3. How to slove the quality problems?
A: If the goods have quality problems, we will negotiate with you and pay compensation according to the evidence if necessary.
Company Description:
ZIBO ZHUOYUE REFRACTORY CO.,LTD is a specialized manufacturer and exporter of refractories in China. With more than 30 years production experience.
1. Mainly products: Refractory bricks, Refractory mortar, Refractory castables, Insulating bricks, Insulating castables, Calcined kaolin, Chamotte, Mullite, Ceramic fiber products, etc.
2. Production capacity : Equipped with 2 tunnel kilns , 4 shaft kilns,25 presses machine, 2 castables automatic batching production line,4 Particle and powder production lines,Production capacity of over 100,000 tons per year.
3. Main market : Products are exported to more than 30 countries (Such as South Korea, Japan, German, France, Italy, Indonesia, US, Australia, Malaysia, Philippines, Israel, Jordan, Turkey, Syria, Honduras, South Africa, China Taiwan and so on).
Our Services:
In order to make you more assured of our products, we can provide you with more services:
1. We can provide you with photos of every link of the product.
2. We can provide you with the authoritative test report of the product.
3. We will provide you with a comprehensive after-sales service, such as the quality of the product, construction programs,usage method,etc.
4. If the goods have quality problems, we will negotiate with you and pay compensation according to the evidence.
Product Description:
Product Brief Introduction:
The refractory mortar is an amorphous refractory material used for laying refractory bricks and coat lining high temperature kiln. Its quality directly determines the construction quality and service life of the kiln. Therefore, the choice of refractory mortar is crucial.
Characteristics：
1. High adhesive strength.
2. Thermal expansion coefficient is low.
3. Heating linear change small.
4. Granularity standard.
5. Construction performance is strong.
Teachnical Data:
Items/Type | Fire clay refractory mortar | High aluminum refractory mortar | ||||||
Class | CM-38 | CM-42 | CM-45 | HM-55 | HM-65 | HM-75 | HM-85 | |
Chemical composition,% | AL2O3, ≥ | 38 | 42 | 45 | 55 | 65 | 75 | 85 |
Refractoriness °C ≥ | 1710 | 1730 | 1750 | 1770 | 1790 | 1800 | 1850 | |
Bonding time ,min | 12 | 12 | 12 | 12 | 12 | 12 | 12 | |
Modulus of rupture, MPa ≥ | 110°C×24h | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
°C | 1200×3h | 1300×3h | 1300×3h 4 | 1400×3h | 1400×3h | 1500×3h 5 | 1500×3h 5 | |
Particle size,% | -1.0mm | 100 | 100 | 100 | 100 | 100 | 100 | 100 |
+0.5mm ,≤ | 2 | 2 | 2 | 2 | 2 | 2 | 2 | |
-0.074mm,≥ | 50 | 50 | 50 | 50 | 50 | 50 | 50 | |
Using temperature, | 1300 | 1350 | 1400 | 1450 | 1500 | 1550 | 1650 | |
Application:
Refractory mortar is mainly used for laying refractory bricks, Insulation brick and repair of furnace lining.
In order to better meet your individual needs, we provide customized refractory mud service. The following is the detailed information you need to provide when customizing refractory mud, so that we can create products that meet the requirements for you.
I. Product specification requirements
Chemical composition: Please clearly specify the range of alumina (ALO) content in refractory mud, such as whether it is necessary to meet the standard of high alumina refractory mud (ALO content ≥55%), or whether there are other specific chemical composition requirements, such as limiting the content of silica (SiO₂), iron oxide (Fe₂O₃) and other components.
Particle size distribution: tell us the required particle size range, such as whether it is required to pass through the -1.0mm sieve, and the content of +0.5mm particle size does not exceed a certain proportion (such as ≤2%), and the content requirement of -0.074mm particle size (such as ≥50%).
Refractory degree: according to your use scenario, specify the refractory temperature that the refractory mud needs to reach, such as whether it needs to meet the refractory requirements of 1400℃, 1500℃ or higher.
II. Performance requirements
Bond strength: explain the bond strength requirements of refractory mud under different temperature conditions, such as whether the bond strength at normal temperature (110℃×24h) needs to reach a certain value (such as ≥1MPa) and the bond strength at high temperature (such as 1300℃×3h, 1400℃×3h, etc.).
Thermal expansion coefficient: If there are special requirements for the thermal expansion coefficient of refractory mud, please let us know the specific numerical range to ensure its thermal expansion compatibility with refractory bricks and other materials during high temperature use.
Linear change rate: specify the requirement of heating line change rate, that is, the size change range of refractory mud after high temperature heating to ensure the stability of furnace lining structure.
III. Requirements of application environment
Service temperature: specify the specific temperature range to which the refractory mud will be applied, including the maximum service temperature and long-term working temperature, so that we can choose suitable raw materials and formulas to meet the requirements of fire resistance.
Usage scenario: Describe what kind of equipment or parts the refractory mud will be used for, such as furnace wall, furnace bottom and furnace top of high-temperature kiln, or for repairing furnace lining, etc. Different usage scenarios may have different emphases on the performance of refractory mud.
Media contact: tell whether the refractory mud will contact with specific chemical media (such as acidic, alkaline or reducing gas, liquid, etc.) during use, and the frequency and degree of contact, so that we can adjust the formula to enhance its anti-erosion ability.
IV. Packaging and Transportation Requirements
Packing method: Choose your desired packing form, such as 25kg plastic woven bag or kraft paper bag, whether it needs pallet packing and whether it needs to be covered with plastic film.
Mode of transportation: explain the mode of transportation you plan to adopt, such as container transportation. If it is a container transportation, please let us know whether it is a 20-foot container or a 40-foot container, so that we can arrange the packing quantity reasonably (20-foot container can load 24 tons and 40-foot container can load 28 tons).
V. Other requirements
Quality standards: confirm the quality standards that you want refractory mud to follow, such as KS, JIS, ASTM, ASME, AMS, DIN, etc., so that we can produce and inspect according to the corresponding standards.
Sample requirements: If you need samples for testing, please let us know the number of samples and whether we need to bear the sample mailing fee.
Delivery time: define the expected delivery time range so that we can arrange the production schedule reasonably. Generally, we can deliver the goods within 7-20 days after confirming the order.
Please provide detailed and accurate information according to the above requirements, and we will customize the production according to your needs to ensure that we can provide you with fire-resistant mud products that meet the requirements. If you have any questions, please feel free to contact us and our professional team will answer them for you.
Quality Control:
We have perfect quality control system, Quality inspectors will conduct sampling inspection of all products, Substandard products will be prohibited leaving factory.
Our quality inspection items:
Professional quality testing.
① Chemical analysis.②Physical properties.
Packaging & shipping:
Packaging:
1. 25kg plastic woven bag or kraft paper bag in 1000-1500kg big bag.
2. 25kg plastic woven bag or kraft paper bag on pallet and covering by plastic films.
Shipping:
20 Foot Container can be loaded 24Tons,
40 Foot Container can be loaded 28Tons.
FAQ:
Q1. How to get the exact price?
A: Your detail information about your product is highly appreciated, such as: Specification, Teachnical data ,Size, Drawing, Quantity, Application and Port of discharge, etc. we'll quote you our best price as soon.
Q2. What is the service life of your bricks?
A: The service life of different bricks is unlike.It also depends on your using condition and method.
Q3. How to slove the quality problems?
A: If the goods have quality problems, we will negotiate with you and pay compensation according to the evidence if necessary.
Company Description:
ZIBO ZHUOYUE REFRACTORY CO.,LTD is a specialized manufacturer and exporter of refractories in China. With more than 30 years production experience.
1. Mainly products: Refractory bricks, Refractory mortar, Refractory castables, Insulating bricks, Insulating castables, Calcined kaolin, Chamotte, Mullite, Ceramic fiber products, etc.
2. Production capacity : Equipped with 2 tunnel kilns , 4 shaft kilns,25 presses machine, 2 castables automatic batching production line,4 Particle and powder production lines,Production capacity of over 100,000 tons per year.
3. Main market : Products are exported to more than 30 countries (Such as South Korea, Japan, German, France, Italy, Indonesia, US, Australia, Malaysia, Philippines, Israel, Jordan, Turkey, Syria, Honduras, South Africa, China Taiwan and so on).
Our Services:
In order to make you more assured of our products, we can provide you with more services:
1. We can provide you with photos of every link of the product.
2. We can provide you with the authoritative test report of the product.
3. We will provide you with a comprehensive after-sales service, such as the quality of the product, construction programs,usage method,etc.
4. If the goods have quality problems, we will negotiate with you and pay compensation according to the evidence.
